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Fully automatic wiring and bundling in food drug workshop Key parts made of 304 stainless steel Complies with GB 4806.9 food contact material standard
1、 Product Features
The 304 stainless steel food and drug specific strapping machine is used for online automatic strapping in food and drug workshops, directly connected to the customer existing packaging production line: after the front-end sealing machine completes the sealing, the box enters the machine for fully automatic strapping, and then is transported out by the machine s built-in belt. Unbound boxes are synchronously transported into the machine, forming a continuous operation without the need for manual box handling and transportation.
The equipment consists of a gantry frame, bundling machine head, feeding belt conveyor, and touch screen control system. Key parts such as the frame and gantry frame are made of 304 stainless steel.
The workflow is as follows: the front-end sealing machine completes the sealing process → the box body is transported into the machine → the touch screen preset bundling program (commonly used by customers with dual channels) → the gantry frame automatically sends and tightens the belt to the set tension → hot melt bonding, cutting the belt → the machine body belt conveyor sends out the bundled box body → the unbound box body continues to be transported into the machine → continuous online operation.
2、 Product parameters
项目 | 参数 |
型号 | QYGZ-500*300 D 款(动力皮带) |
机身材质 | 304 不锈钢机架(龙门架 / 关键接触部位) |
整机尺寸 | L1120 × W720 × H1120 mm |
电源 | 220V 50HZ |
捆扎尺寸 | 宽度 120-450mm,高度 50-280mm |
台面高度 | 700-850mm 可任意调节(可非标定制) |
面板承重 | 80Kg(皮带运行承重 50Kg) |
输送方式 | 自带走料皮带输送,进料 / 出料自动进出 |
捆扎速度 | 1.2 秒/道 |
捆扎方式 | 感应、脚踏、手动、连线自动捆扎(对接前端封箱机) |
捆扎力度 | 1-9 档可调节 |
扎带规格 | 带宽 5mm / 8mm / 12mm / 15mm(择一使用) |
扎带厚度 | PP 带 0.45-1.0mm,或塑钢带(PET)0.45-0.9mm(择一使用) |
附加功能 | 具备打包计数功能、烫头温度恒温可调节 |
控制系统 | 定制 PLC 控制板 + 施耐德继电器,触摸屏 + 实体按钮双操作 |
驱动系统 | 机芯 3 套伺服电机:M1 热熔剪切压紧、M2 送带拉带、M3 预送带储料仓;输送面板 2 套伺服电机传动 |
3、 Data comparison
项目 | 人工打包 VS 本方案(304 不锈钢全自动捆扎机) | |
打包方式 | 人工缠膜 + 胶带 / 半自动单机打包 | 与流水线连线,全自动捆扎 |
产线衔接 | 需人工搬箱转运到打包工位 | 前端封箱机直接连线,自动进料出料 |
捆扎速度 | 人工逐道捆扎,快慢看人 | 1.2 秒/道,双道连续作业 |
力度一致性 | 全凭手感,批次波动大 | 1-9 档可调,烫头恒温 |
受潮表现 | 胶带脱胶、散箱 | PP / PET 带不受潮气影响 |
箱体外观 | 勒痕、残胶 | 无胶无残留 |
卫生审核 | 材质证明拿不出 | 304 不锈钢,符合 GB 4806.9 |
出货点数 | 人工清点 | 打包计数 |
描述 | 1. 胶带受潮脱胶,运输散箱 | 1. 连线自动,封箱后直接进机捆扎 |
4、 Product Features
1. The key parts such as the rack and gantry are made of 304 stainless steel, which meets the requirements of GB 4806.9 Metallic Materials and Articles for Food Contact" for material grade and heavy metal migration.
2. Equipped with a belt conveyor, the bundled boxes are automatically sent out, and the unbound boxes continue to enter the machine, connected to the front sealing machine in a line, without the need for manual box handling throughout the process.
3. It can be used in conjunction with intelligent fully automatic packaging assembly lines or as a standalone machine, with stability, high efficiency, and simple and convenient operation.
5、 Compliant with standards
Food contact materials: GB 4806.9 "National Food Safety Standard - Metallic Materials and Articles for Food Contact"; Supporting GB 4806.7 (plastic, polytetrafluoroethylene parts), GB 4806.11 (sealing silicone, rubber gasket)
Production hygiene standards: GB 14881-2013 "General Hygiene Standards for Food Production", GB 16798-2023 "Safety Requirements for Food Machinery", GB/T 32166 "General Technical Requirements for Stainless Steel in Food Machinery"
Comparable exports: US FDA 21 CFR, EU 1935/2004, catering equipment ANSI 51
6、 Applicable scenarios
Food production workshops for beverages, seasonings, baking, frozen foods, pre made dishes, etc; Production enterprises of solid dosage forms, active pharmaceutical ingredients, and other drugs; High humidity washing workshop, cold storage and cold chain pre storage, production lines that require GB 14881 or GMP audit. Suitable for the docking and transformation of finished packaging lines equipped with sealing machines, which can be connected to the next process such as packing machines and labeling machines; For the packaging requirements of carton, turnover box and foam box, non-standard customization can be made according to the size of the box, the number of bundles and the specification of the strip.